CNC MACHINES

Panel saw for cutting furniture board 

 

 

Fast, efficient and precise cutting of furniture boards

 

We present a panel saw for cutting material with maximum dimensions of 3200 x 3200 mm, it is an ideal solution for anyone who needs to cut large amounts of furniture board into rectangular formats. The panel saw allows cutting in packages (90mm) and single boards.

 

Powerful motor, fast operation

 

  • Main tool motor 7.5 kW or 11 kW
  • Saw projection max. 100 mm with f 400 mm disc (max. cutting height 90 mm)
  • Cutting length 3200 mm,
  • Unit feed speed – 55 m/min for cutting
  • Feed speed of the unit – 100 m/min, travel without cutting
  • Serving table with angle stop on the left side and air cushion, fixed table.
  • Angle stop on a fixed table on the left side,
  • 2 serving tables with airbags (adjustable),
  • Material feed beam – travel range 3200 mm,
  • Number of grippers – 7,
  • Gripper opening height – 100 mm,
  • Pressure force of the gripper closing system – adjustable,
  • Beam travel speed – 25 m/min for cutting
  • Beam feed speed on the return - 130 m/min for loading

 

Description of how a panel saw works

 

  • Material is loaded manually by the operator from the front of the machine.
  • The operator sets the material to the ruler and moves it to the grippers located near the cutting zone.
  • After setting the material, the operator starts the cutting cycle on the control panel.
  • The grippers clamp the material and push it deeper into the machine.
  • The cutting unit starts.
  • The gripper group directs the material into the cutting zone in accordance with the written cutting program.
  • When the material has been properly positioned in the cutting zone, the material is pressed by the pressure guard and cutting takes place.
  • After the cuts are made, the gripper team waits for the next batch of material.

 

 

Beam Center - for the production of furniture, stairs, doors

 

 

Fast, efficient, precise milling and drilling

 

POLISH CNC BEAM CENTER 

 

Solid construction

The steel, ribbed and annealed two-arm structure guarantees many years of machining precision.

 

Intuitive operation

Advanced controls with a clear interface that meet the expectations of experienced users.

 

Selected components

Machine tools equipped only with the highest quality components from well-known and recognized brands on the market guarantee reliability.

 

Control system multi-axis real-time interpolator, with active trajectory forecasting, LAN communication, EtherCat, sampling time below 2ms, correction map, RTCP tool end tracking, remote service access
Working field X: 2500-12000 mm, Y: 1300mm, 1600mm, 1900mm
Z axis clearance 300-500 mm
Drive system Omron servo drives with EtherCat protocol, X, Y hardened helical strips, ground in accuracy class 6, Z axis, ball screw in accuracy class 5
Linear bearings trapezoidal rails, Bosch Rexroth 25
Travel speed up to 80 m/min
Acceleration up to 1G
Software resolution up to 0.0001 mm
Positioning accuracy 0,01 mm
Gate drive double-sided master/slave with gate angle correction
Electrospindles 8 kW to 20 kW inverter powered (optional: 5-axis)
Tool cone ISO30 or HSK63 ER32
Maximum electrospindle revolutions 24000 rpm
Construction welded, ribbed, annealed, precision machined steel
Type of table beam
Equipment options
  • positioning and correction of material using a laser and measuring probe
  • turret tool magazine
  • cooling the tool with oil mist and frozen air
  • 3D laser or touch scanner
  • positioning databases
  • drilling units, angular
  • pneumatic mounting clamps
  • chip extraction installation
  • chip conveyor
  • integration with an industrial robot
  • label printer and code reader
  • CAD/CAM software for programming furniture, fronts, stairs, windows, doors
  • automatic central lubrication

Special machines - individual projects

 

 

To meet our customers' needs, in cooperation with proven partners, we design and deliver special-purpose machines to plants producing upholstered furniture.

 

An example would be a machine for producing wedges - triangles used to attach legs

 

Cutting, drilling, tapping jaw nuts in one uninterrupted process - a fully automatic solution.

 

 

 
 

Robot - for assembling frames, frames and headboards

 

 

The robotic system for nailing furniture frame elements offers flexibility, speed and simplicity.

 

A robot for nailing frame elements eliminates the time-consuming and hard work of operating staplers. Robotization of the workstation prevents injuries at work, ensures full repeatability of products and increases efficiency without the need to employ new employees. To operate our position, there is no need to have experience in robotics or engineering.

 

The strength of the robotic system for nailing furniture frame elements is its flexibility.  The possibilities of nailing staples are endless because each staple can be placed freely and precisely in any place. The ability to use 3 types of staplers at the same time further speeds up production and increases the versatility of the station. Optionally, we can equip the robot with a drill that will allow you to make holes in the already assembled frame.

 

The station consists of a 6-axis robot equipped with 3 automatic staplers, slanted assembly tables for templates and a complete security system consisting of protective fences and a light curtain.

 
 

Edgebander - efficient edge banding 

 

 

Aesthetic edges, efficient work

 

CASADEI 550 CRT AUTOMATIC EDGE BANDER - MADE IN ITALY

 

  • WORKING SPEED 9 M/MIN
  • THICKNESS OF THE ACCEPTABLE VENEER 0.4 – 3 mm
  • THICKNESS OF ACCEPTED WOODEN STRIPES Up to 5mm (manual feeding)
  • THICKNESS OF VENEED PANELS 10-50mm
  • MINIMUM LENGTH OF COVERED PANEL (FOR STANDARD HEAD) 110mm
  • MINIMUM WIDTH OF VENEED PANEL 70mm
  • CONTROL SYSTEM WITH 10” DISPLAY
  • PRE-MILLING UNIT
  • EVA/PUR ADHESIVE TEAM
  • UNIT FOR CUTTING EDGES FROM THE BACK AND FRONT
  • UNIT FOR RILLING EDGES FROM TOP AND BOTTOM
  • CORNER ROUNDING GENERATOR
  • RADIAL CYCLING GENERATOR
  • GLUE SCRAPING GENERATOR
  • POLISHING AGGREGATE
  • KICKED FOR NESTING
  • UNIT SPRAYING ANTI-ADHESIVE LIQUIDS AT THE INLET
  • OUTLET CLEANING AGENT SPRAY ASSEMBLY
  • INFRARED LAMP
  • INTERIOR LED LIGHTING
 
 

Milling machine - CNC nesting for furniture production 

 

 

Fast, efficient, precise milling and drilling

 

THE FASTEST CNC MILLING MACHINE FOR FURNITURE BOARDS

 

Mill and drill several times faster than the competition!

 

The world's first furniture board processing machine with linear drives

 

The Kimla company is the only company in Poland that designs and produces efficient and fast, yet stable and easy-to-use CNC devices based on linear drive technologies. We have achieved the leading position thanks to creative projects, operational effectiveness and impressive development dynamics. This position was also influenced by our friendly, respectful attitude towards customers, whose contentment and satisfaction are a determinant of our development. We have gained extensive experience by implementing advanced projects for 25 years. Machines for wood and wood-based materials from the WOOD series are industrial-class devices designed for 3-shift operation. Perfect design, quality control at every stage of production and the highest-class components used to build the machines guarantee reliability and high precision.

Optimizer

 

The optimizer is a machine designed for very accurate cross-cutting of boards (individually and in packages), scantlings, slats, veneers and others. Customers confirm a significant decrease in the amount of waste resulting from the purchase of OWD series optimizers. This is due to a very well-refined optimization algorithm, created in close cooperation with our clients. We have an optional special program for cutting oak - Rustical, thanks to which we manage to maintain selected, desired knots.

 

Variable saw working height

 

From the software level, we enter the height at which the saw should extend during cutting. Reducing the saw's working height significantly speeds up the cutting cycle.

 

Recipes

 

We can save repeating sets of cutting lists in memory in the form of formulas. We save not only a list of element lengths and their quantities, but also binder numbers, cutting parameters (saw speed, pusher, kick speed), and optimization parameters. Recipes in which we have specified the number of strips of different lengths (if the recipe is e.g. a list of elements of 1 piece of furniture) can be uploaded with the specified multiplicity. This avoids errors when entering long cut lists and shortens the time to start work.

Trimming the beginning
We define a constant origin trim value in mm. If the strip that the operator feeds has a defect greater than the set constant trimming value of the beginning, it is enough to mark with a fluorescent pencil where this defect ends. The machine will skip the origin trim and cut at the mark and start optimizing from there. The origin trim value is editable.

 

Acceptable waste

 

In the optimization program, we can choose the amount of allowable waste in ten steps. Separately for first and second grade. If we set the value of this parameter to 0, the machine will cut more short strips from the cutting list to fill the sections between defects as tightly as possible and produce as little waste as possible. If this parameter has a higher value, the machine will select more long elements from the list with more waste.

 

Cutting all lines

 

Disabling this function will skip cutting where it is not necessary, as a result, the machine cuts faster and saves the saw.

 

Widening the markers

 

We define the shift of the cut to the center of the defect by a given length separately for the left and right sides. This function is particularly useful and profitable when optimizing expensive wood species. It significantly reduces the amount of waste.

 

Advanced statistics

 

It is possible to extend the software with advanced statistics. They contain information about: machine operating time in all shifts (machine operating time is counted only when the pusher is operating - this means that we know the real operating time), the number of strips in particular lengths, and percentage calculations of material use (amount of waste). It is possible to send statistics to any number of client computers.

 

Optimization test

 

After defining the optimization parameters, we can perform an optimization test. The machine will scan the given material and the strip division proposed by the machine will be presented graphically and in a table on the display. If we have not achieved the desired results, after pressing the "do not cut" button, we can change the cutting parameters and perform the test again on the same material. When the settings provide a satisfactory optimization effect, we start working.

 

Pasting waste from a better class to a worse class (second or third) quality

 

If the transition from the first to the second quality class takes place without a defect between the classes (e.g. oflis), then the waste from the first class will not be cut off before the beginning of the inferior class, but the section of the inferior class will be extended to include the uncut waste whose quality is better than the quality of the material is second or third grade.

 

Sorting options

 

As standard, the machine is delivered with a sorting table with five punches. When entering subsequent lengths in the cut list, we can define which punch has a given length for knocking out on the storage counter. The following punching modes are available: single; alternately, when a given dimension is produced in large quantities, we can punch it alternately on two different punches so as not to fill the space on the storage counter in a short time; doubled, long elements can be knocked out with two punches at the same time to avoid crossing the material.

 

 

 

 

SMART 

FACTORY 

Contact us

mobile. +48-699-715-017 

email: biuro@smart-factory.com.pl