We present a panel saw for cutting material with maximum dimensions of 3200 x 3200 mm, it is an ideal solution for anyone who needs to cut large amounts of furniture board into rectangular formats. The panel saw allows cutting in packages (90mm) and single boards.
The steel, ribbed and annealed two-arm structure guarantees many years of machining precision.
Advanced controls with a clear interface that meet the expectations of experienced users.
Machine tools equipped only with the highest quality components from well-known and recognized brands on the market guarantee reliability.
Control system | multi-axis real-time interpolator, with active trajectory forecasting, LAN communication, EtherCat, sampling time below 2ms, correction map, RTCP tool end tracking, remote service access |
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Working field | X: 2500-12000 mm, Y: 1300mm, 1600mm, 1900mm |
Z axis clearance | 300-500 mm |
Drive system | Omron servo drives with EtherCat protocol, X, Y hardened helical strips, ground in accuracy class 6, Z axis, ball screw in accuracy class 5 |
Linear bearings | trapezoidal rails, Bosch Rexroth 25 |
Travel speed | up to 80 m/min |
Acceleration | up to 1G |
Software resolution | up to 0.0001 mm |
Positioning accuracy | 0,01 mm |
Gate drive | double-sided master/slave with gate angle correction |
Electrospindles | 8 kW to 20 kW inverter powered (optional: 5-axis) |
Tool cone | ISO30 or HSK63 ER32 |
Maximum electrospindle revolutions | 24000 rpm |
Construction | welded, ribbed, annealed, precision machined steel |
Type of table | beam |
Equipment options |
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To meet our customers' needs, in cooperation with proven partners, we design and deliver special-purpose machines to plants producing upholstered furniture.
An example would be a machine for producing wedges - triangles used to attach legs
Cutting, drilling, tapping jaw nuts in one uninterrupted process - a fully automatic solution.
The robotic system for nailing furniture frame elements offers flexibility, speed and simplicity.
A robot for nailing frame elements eliminates the time-consuming and hard work of operating staplers. Robotization of the workstation prevents injuries at work, ensures full repeatability of products and increases efficiency without the need to employ new employees. To operate our position, there is no need to have experience in robotics or engineering.
The strength of the robotic system for nailing furniture frame elements is its flexibility. The possibilities of nailing staples are endless because each staple can be placed freely and precisely in any place. The ability to use 3 types of staplers at the same time further speeds up production and increases the versatility of the station. Optionally, we can equip the robot with a drill that will allow you to make holes in the already assembled frame.
The station consists of a 6-axis robot equipped with 3 automatic staplers, slanted assembly tables for templates and a complete security system consisting of protective fences and a light curtain.
CASADEI 550 CRT AUTOMATIC EDGE BANDER - MADE IN ITALY
Mill and drill several times faster than the competition!
The world's first furniture board processing machine with linear drives
The Kimla company is the only company in Poland that designs and produces efficient and fast, yet stable and easy-to-use CNC devices based on linear drive technologies. We have achieved the leading position thanks to creative projects, operational effectiveness and impressive development dynamics. This position was also influenced by our friendly, respectful attitude towards customers, whose contentment and satisfaction are a determinant of our development. We have gained extensive experience by implementing advanced projects for 25 years. Machines for wood and wood-based materials from the WOOD series are industrial-class devices designed for 3-shift operation. Perfect design, quality control at every stage of production and the highest-class components used to build the machines guarantee reliability and high precision.
The optimizer is a machine designed for very accurate cross-cutting of boards (individually and in packages), scantlings, slats, veneers and others. Customers confirm a significant decrease in the amount of waste resulting from the purchase of OWD series optimizers. This is due to a very well-refined optimization algorithm, created in close cooperation with our clients. We have an optional special program for cutting oak - Rustical, thanks to which we manage to maintain selected, desired knots.
From the software level, we enter the height at which the saw should extend during cutting. Reducing the saw's working height significantly speeds up the cutting cycle.
We can save repeating sets of cutting lists in memory in the form of formulas. We save not only a list of element lengths and their quantities, but also binder numbers, cutting parameters (saw speed, pusher, kick speed), and optimization parameters. Recipes in which we have specified the number of strips of different lengths (if the recipe is e.g. a list of elements of 1 piece of furniture) can be uploaded with the specified multiplicity. This avoids errors when entering long cut lists and shortens the time to start work.
Trimming the beginning
We define a constant origin trim value in mm. If the strip that the operator feeds has a defect greater than the set constant trimming value of the beginning, it is enough to mark with a fluorescent pencil where this defect ends. The machine will skip the origin trim and cut at the mark and start optimizing from there. The origin trim value is editable.
In the optimization program, we can choose the amount of allowable waste in ten steps. Separately for first and second grade. If we set the value of this parameter to 0, the machine will cut more short strips from the cutting list to fill the sections between defects as tightly as possible and produce as little waste as possible. If this parameter has a higher value, the machine will select more long elements from the list with more waste.
Disabling this function will skip cutting where it is not necessary, as a result, the machine cuts faster and saves the saw.
We define the shift of the cut to the center of the defect by a given length separately for the left and right sides. This function is particularly useful and profitable when optimizing expensive wood species. It significantly reduces the amount of waste.
It is possible to extend the software with advanced statistics. They contain information about: machine operating time in all shifts (machine operating time is counted only when the pusher is operating - this means that we know the real operating time), the number of strips in particular lengths, and percentage calculations of material use (amount of waste). It is possible to send statistics to any number of client computers.
After defining the optimization parameters, we can perform an optimization test. The machine will scan the given material and the strip division proposed by the machine will be presented graphically and in a table on the display. If we have not achieved the desired results, after pressing the "do not cut" button, we can change the cutting parameters and perform the test again on the same material. When the settings provide a satisfactory optimization effect, we start working.
If the transition from the first to the second quality class takes place without a defect between the classes (e.g. oflis), then the waste from the first class will not be cut off before the beginning of the inferior class, but the section of the inferior class will be extended to include the uncut waste whose quality is better than the quality of the material is second or third grade.
As standard, the machine is delivered with a sorting table with five punches. When entering subsequent lengths in the cut list, we can define which punch has a given length for knocking out on the storage counter. The following punching modes are available: single; alternately, when a given dimension is produced in large quantities, we can punch it alternately on two different punches so as not to fill the space on the storage counter in a short time; doubled, long elements can be knocked out with two punches at the same time to avoid crossing the material.
Contact us
mobile. +48-699-715-017
email: biuro@smart-factory.com.pl